Validation of arc welding equipment

Validation of arc welding equipment

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BS EN 50504 Validation of arc welding equipment specifies validation methods for arc welding equipment constructed and used to the accuracy specified in BS EN 60974-1 or other equivalent standards

BS EN 50504 applies to:

  • Arc welding power sources
  • wire feeders
  • welding instrumentation.

BS EN 50504 is not applicable to arc striking and stabilizing device. Calibration, verification and validation of equipment for other welding processes and ancillary equipment which may affect the quality of the weld, e.g. flow gauges, thermocouples, robots and manipulators are given in EN ISO 17662.

Contents of BS EN 50504:2008

Introduction

Scope

Normative references

Terms and definitions

Validation accuracies

Consistency

Frequency of validation and calibration

Validators of welding equipment

Validation 

Manual metal arc welding with covered electrodes

Tungsten inert gas

Metal inert/active gas and flux cored arc welding

Auxiliary components

Validation techniques 

Safety precautions

Instrumentation

Power source loads

Method

Validation labels and certificates 

Validation labels

Validation certificate

Accuracies for precision grade power sources

Wire feed equipment

Validation accuracies

Requirements for validation

Method

Slope, pulse and synergic controls

Validation accuracy

Requirements for validation 

Method

Pulsed MIG and synergic controls

Precautions to be taken with TIG welding equipment

Validation of ancillary components in a welding system

Voltage drops in the welding circuit

Bibliography

Validation accuracies for standard grade power sources

Validation accuracies for precision grade power sources 

Validation accuracies for wire feed equipment

Voltage drop in copper and aluminium welding cables at normal and elevated temperatures